03 ford focus service repair manual pdf download free






















Have the system checked by your Ford Dealer immediately. Smokers package kit is available through Ford Accessories. Make sure that the mat does not interfere with the operation of the accelerator or the brake pedal. Release the cover at the sides and pull it out horizontally without tilting it. Make sure the cover is properly aligned when inserting it. Wagon Pull out the roller cover and secure the retaining points.

The load must be placed directly on the luggage rack. When loading the luggage rack, it is recommended to evenly distribute the load, as well as maintain a low center of gravity. In case of loss, replacement keys are available from your dealer.

You should always carry a second key with you in a safe place in case you require it in an emergency. The childproof locks are located on rear edge of each rear door and must be set separately for each door. The handle is composed of a material that will glow for hours in darkness following brief exposure to ambient light.

Operation is subject to the following two conditions: 1 This device may not cause harmful interference, and 2 This device must accept any interference received, including interference that may cause undesired operation. Note: the parking lamps will flash once. If any of the doors are not properly closed the horn will make two quick chirps. Page 67 Locks and Security To replace the battery: 1. Twist a thin coin between the two halves of the remote entry transmitter near the key ring.

Remove the old battery. Page 68 Note: The SecuriLock passive anti-theft system is not compatible with non-Ford aftermarket remote start systems.

Use of these systems may result in vehicle starting problems and a loss of security protection. Note: Large metallic objects, electronic devices that are used to purchase gasoline or similar items, or a second coded key on the same key chain may cause vehicle starting issues. If a problem occurs with the SecuriLock system, the indicator will flash rapidly or glow steadily when the ignition is in the ON position.

If this occurs, the vehicle should be taken to an authorized dealer for service. Page 70 Locks and Security 2. Keep the ignition in the 3 ON position for at least one second, but no more than 10 seconds. Turn the ignition to the 1 OFF position. If there is any potential perimeter anti-theft problem with your vehicle, ensure ALL remote entry transmitters are taken to the dealership to aid in troubleshooting. Do not pile cargo higher than the seatbacks to reduce the risk of injury in a collision or sudden stop.

Page 73 Seating and Safety Restraints Adjusting the front manual seat Pull the lever located under the front edge of the seat to move the seat forward or backward. Turn the control to adjust the lumbar support. Turn the handle to adjust the height of the seat. The maximum temperature is reached after five or six minutes. The indicator light on the switch is illuminated when activated. The heating will operate when the ignition switch is in position 2. Heating with the engine off will drain the battery.

When returning the seats back to their original positions, make sure they are fully locked and that the safety restraints are positioned in front of the seatback. The system is designed to help protect smaller drivers sitting close to the driver air bag by providing a lower air bag output level. The tone pattern will repeat periodically until the problem and warning light are repaired.

If any of these things happen, even intermittently, have the Personal Safety System serviced at your dealership or by a qualified technician immediately. Page 80 Seating and Safety Restraints Always transport children 12 years old and under in the back seat and always properly use appropriate child restraints.

Combination lap and shoulder belts 1. Insert the belt tongue into the proper buckle the buckle closest to the direction the tongue is coming from until you hear a snap and feel it latch. Failure to replace the belt and retractor assembly could increase the risk of injury in collisions. Page 82 This indicates the safety belt is now in the automatic locking mode.

How to disengage the automatic locking mode Ford Motor Company recommends that all passenger safety belt assemblies and attaching hardware should be inspected by a qualified technician after any collision to verify that the automatic locking retractor feature for child seats is still working properly. Page 83 Seating and Safety Restraints Safety belt pretensioner Your vehicle is equipped with safety belt pretensioners at the driver and front passenger seating positions.

The safety belt pretensioner is a device which removes excess webbing from the safety belt system. The safety belt pretensioner uses the same crash sensor system as the front air bag supplemental restraint system SRS.

Page 84 Seating and Safety Restraints Position the safety belt height adjusters so that the belt rests across the middle of your shoulder. Failure to adjust the safety belt properly could reduce the effectiveness of the seat belt and increase the risk of injury in a collision. Safety belt warning light and indicator chime The safety belt warning light illuminates in the instrument cluster and a chime sounds to remind the occupants to fasten their safety belts.

Page 85 Seating and Safety Restraints If Page 86 Seating and Safety Restraints Reasons given BeltMinder reminds us to take a few seconds to buckle up. Page 87 Seating and Safety Restraints One time disable Any time the safety belt is buckled and then unbuckled during an ignition ON cycle, the BeltMinder will be disabled for that ignition cycle only. Page 88 slide bar-if equipped , shoulder belt height adjusters if equipped , shoulder belt guide on seatback if equipped , child safety seat LATCH and tether anchors, and attaching hardware, should be inspected after a collision.

Ford Motor Company Page Air Bags Seating and Safety Restraints recommends that all safety belt assemblies used in vehicles involved in a collision be replaced. However, if the collision was minor and a qualified technician finds that the belts do not show damage and continue to operate properly, they do not need to be replaced. Page 91 Seating and Safety Restraints Do not attempt to service, repair, or modify the air bag supplemental restraint systems or its fuses.

See your Ford or Lincoln Mercury dealer. Children and air bags Children must always be properly restrained. Accident statistics Page 92 Seating and Safety Restraints The air bags inflate and deflate rapidly upon activation. After air bag deployment, it is normal to notice a smoke-like, powdery residue or smell the burnt propellant. This may consist of cornstarch, talcum powder to lubricate the bag or sodium compounds e. The diagnostic module monitors its own internal circuits and the supplemental air bag electrical system warning including the impact sensors , the system wiring, the air bag system readiness light, the air bag back up power and the air bag ignitors.

Page 94 Do not attempt to service, repair, or modify the air bag SRS, its fuses or the seat cover on a seat containing an air bag. All occupants of the vehicle should always wear their safety belts even when an air bag SRS is provided.

Page 95 Seating and Safety Restraints The fact that the air bags did not inflate in a collision does not mean that something is wrong with the system. Rather, it means the forces were not of the type sufficient to cause activation.

Side air bags are designed to inflate in side-impact collisions, not roll-over, rear-impact, frontal or near-frontal collisions, unless the collision causes sufficient lateral deceleration.

Page 96 Seating and Safety Restraints Always transport children 12 years old and under in the back seat and always use appropriate child restraints. Accident statistics indicate that children are safer when properly restrained in the rear seats. Do not leave children, unreliable adults, or pets unattended in your vehicle.

Page 97 To improve the fit of both the lap and shoulder belt on children who have outgrown child safety seats, Ford Motor Company recommends use of a belt-positioning booster. Booster seats position a child so that safety belts fit better. They lift the child up so that the lap belt rests low across the hips and the knees bend comfortably.

For this reason, you should never use a booster seat with a lap belt only. Page passenger side front and outboard rear seating positions if equipped section in this chapter. Ford recommends the use of a child safety seat having a top tether strap. Install the child safety seat in a seating position with a tether anchor. Page Seating and Safety Restraints Installing child safety seats with combination lap and shoulder belts Air bags can kill or injure a child in a child seat.

NEVER place a rear-facing child seat in front of an active air bag. If you must use a forward-facing child seat in the front seat, move the seat all the way back. Page Seating and Safety Restraints 3. Be sure the belt webbing is not twisted. Insert the belt tongue into the proper buckle the buckle closest to the direction the tongue is coming from for that seating position until Page Seating and Safety Restraints 7. Pull the lap belt portion across the child seat toward the buckle and pull up on the shoulder belt while pushing down with your knee on the child seat.

Allow the safety belt to retract to remove any slack in the belt. Page Seating and Safety Restraints The tether strap anchors in your vehicle are in the following positions shown from top view, left is front of the vehicle : Attach the tether strap only to the appropriate tether anchor as shown. The tether strap may not work properly if attached somewhere other than the correct tether anchor.

Page Seating and Safety Restraints 5. Clip the tether strap to the anchor as shown. If the tether strap is clipped incorrectly, the child safety seat may not be retained properly in the event of a collision. Refer to the Installing child safety seats in combination lap and shoulder belt seating positions section of this chapter for further instructions to secure the child safety seat. Page Seating and Safety Restraints LATCH attachments on belt webbing can be used at the center rear seat unless a child seat at an outboard rear seat is attached to one of these lower anchors.

Install a child seat onto the lower anchors at the center rear seat ONLY IF the child restraint manufacturer recommends that the child seat can be installed to anchors that are spaced up to mm apart.

LOCK, locks the steering wheel, automatic transaxle gearshift lever and allows key removal. OFF, shuts the engine and all electrical accessories off without locking the steering wheel.

The audio system will still function. Page Driving If you smell exhaust fumes inside your vehicle, have your dealer inspect your vehicle immediately.

Do not drive if you smell exhaust fumes. Make sure the corresponding lights illuminate or illuminate briefly.

If a light fails to illuminate, have the vehicle serviced. Page Driving If starting a vehicle with a manual transaxle: 1. Make sure the parking brake is set. Push the clutch pedal to the floor.

Page Driving Make sure the corresponding lights illuminate or illuminate briefly. Starting the engine 1. Page Brakes Driving If you smell exhaust fumes inside your vehicle, have your dealer inspect your vehicle immediately. Important ventilating information If the engine is idling while the vehicle is stopped for a long period of time, open the windows at least 2.

If your BRAKE warning lamp illuminates with the parking brake released, have your brake system serviced immediately. Parking brake To set the parking brake 1 , pull the parking brake handle up as far as possible.

Page Driving The Traction Control switch is located on the center console, by the gearshift lever. The Traction Control system will automatically turn on every time the ignition is turned off and on.

If you should become stuck in snow or ice or on a very slippery road surface, try switching the Traction Control system off. Also, do not install a stereo loudspeaker near the front center console or under either front seat. Page Driving If you cannot move the gearshift lever out of P Park with ignition in the ON position and the brake pedal depressed: 1.

Apply the parking brake, turn ignition key to LOCK, then remove the key. When the key is in the ignition OFF position, the automatic transmission shift lever can be moved from the P Park position without the brake pedal depressed. Page Driving Understanding the gearshift positions of the 4—speed automatic transaxle P Park This position locks the transaxle and prevents the rear wheels from turning.

Page Driving D Overdrive The normal driving position for the best fuel economy. D Overdrive can be deactivated by pressing the transaxle control switch on the end of the gearshift lever. Drive not shown Drive is activated when the transaxle control switch is pressed. This will allow the wheels to spin, which may help to free your stuck vehicle.

For more information, refer to Traction Control if equipped or AdvanceTrac stability enhancement system if equipped in this chapter. Parking your vehicle 1. Apply the brake and shift into the neutral position. It does not include occupants or aftermarket equipment. The payload equals the gross vehicle weight rating minus base curb weight. Page Driving If you use a rental trailer, follow the instructions that the rental agency gives to you.

Do not attach safety chains to the bumper. Do not apply the brakes continuously, as they may overheat and become less effective. This program is separate from the New Vehicle Limited Warranty. Canadian customers who require roadside assistance, call 1——— If you need to arrange roadside assistance for yourself, Ford Motor Company will reimburse a reasonable amount.

To obtain reimbursement information, U. Ford or Mercury vehicles customers call ; To reset the switch: 1. Turn the ignition OFF. Check the fuel system for leaks. If no leaks are apparent, reset the switch by pushing in on the reset button. Page Roadside Emergencies Passenger compartment fuse panel The fuse panel is located below and to the left of the steering wheel by the brake pedal. Remove the panel cover to access the fuses.

To remove a fuse use the fuse puller tool provided on the fuse panel cover. Page Roadside Emergencies The fuses are coded as follows. Page Roadside Emergencies To remove a fuse, use the fuse puller tool provided on the power distribution box cover. Page Roadside Emergencies The use of tire sealants is not recommended and may compromise the integrity of your tires. Temporary spare tire information The temporary spare tire for your vehicle is labeled as such.

It is smaller than a regular tire and is designed for emergency use only. Replace the temporary spare tire with a full-size tire as soon as possible.

Page Roadside Emergencies Tire change procedure 1. Park on a level surface, activate hazard flashers and set the parking brake. When one of the front wheels is off the ground, the transaxle alone will not prevent the vehicle from moving or slipping off the jack, even if the vehicle is in P Park automatic transaxle or R Reverse manual transaxle. Page Roadside Emergencies 4. On coupe models, unsnap and remove the access door if equipped on the lower rocker molding to access the proper jacking points.

Loosen each wheel lug nut one-half turn counterclockwise but do not remove them until the wheel is raised off the ground. Page Jump Starting Roadside Emergencies 6. The vehicle jacking points are depicted on the yellow warning label on the jack shown here. Depending on which tire is to be changed, locate the jack at the half-moon cutout located approximately 15 cm 6 inches from the front wheel opening 1 or approximately 38 cm 15 inches from the rear wheel opening 2.

Page Roadside Emergencies Do not attempt to push-start your vehicle. Automatic transmissions do not have push-start capability; also, the catalytic converter may become damaged. Preparing your vehicle When the battery is disconnected or a new battery is installed, the transmission must relearn its shift strategy.

Page Roadside Emergencies 2. Connect the negative - cable to the negative - terminal of the assisting battery. Do not use fuel lines, engine rocker covers or the intake manifold as grounding points.

Do not connect the end of the second cable to the negative - terminal of the battery to be jumped. Page Roadside Emergencies Removing the jumper cables Remove the jumper cables in the reverse order that they were connected.

Remove the jumper cable from the ground metal surface. Note: In the illustrations, lightning bolts are used to designate the assisting boosting battery. Page Roadside Emergencies 3.

After the disabled vehicle has been started and the jumper cables removed, allow it to idle for several minutes so the engine computer can relearn its idle conditions.

Page Wrecker Towing It is recommended that your vehicle be towed with a wheel lift or flatbed equipment. Do not tow with a slingbelt. Ford Motor Company has not approved a slingbelt towing procedure. If your vehicle is to be towed from the rear using wheel lift equipment, the front wheels drive wheels must be placed on a dolly to prevent damage to the transmission.

Away from home If you own a Ford or Mercury vehicle and are away from home when your vehicle needs service, or if you need more help than the dealership could provide, after following the steps described above, contact the Ford Customer Relationship Center to find an authorized dealership to help you.

Page P. If you did not take advantage of the Ford Extended Service Plan at the time of purchasing your vehicle, you may still be eligible. Since this information is subject to change, please ask your dealer for complete details about Ford Extended Service Plan coverage options, or visit the Ford ESP website at www.

The decisions of the Board are binding on Ford and, in some cases, on the dealer but not on consumers who are free to pursue other remedies available to them under state or federal law.

Page If your vehicle must be serviced while you are traveling or living in Central or South America, the Caribbean, or the Middle East, contact the nearest Ford dealership. Page Reporting Safety Defects U.

ENGINE Engines are more efficient when they are clean because grease and dirt buildup keep the engine warmer than normal. The high-pressure fluid could penetrate the sealed parts and cause damage. Page Use only approved products to clean plastic parts. These products are available from your dealer. These quality products have been specifically engineered to fulfill your automotive needs; they are custom designed to complement the style and appearance of your vehicle.

If your vehicle requires professional service, your dealership can provide the necessary parts and service. Set the parking brake and shift to P Park. Block the wheels. Set the parking brake, depress the clutch and place the gearshift in N Neutral.

Power steering fluid reservoir 2. Engine oil dipstick 3. Engine oil filler cap 4. Power distribution box 6. Air filter assembly 7. Windshield washer fluid reservoir 8. Page Maintenance and Specifications 2. Engine oil filler cap 3. Power distribution box 5. Air filter assembly 6. Windshield washer fluid reservoir 7. Battery 8. Automatic transaxle fluid dipstick if equipped 9.

Battery 6. Air filter service minder 8. Page Engine Oil In very cold weather, do not fill the reservoir completely. Refer to Lubricant specifications in this chapter. State or local regulations on volatile organic compounds may restrict the use of methanol, a common windshield washer antifreeze additive. Turn the engine off and wait a few minutes for the oil to drain into the oil pan.

The manuals can also be used as educational technical literature for the younger generation under the supervision of adults in the moments of self-inspection or simply at home.

On the first pages of the Ford Focus service manuals are placed instructions. Important to each car owner information on conducting regular maintenance on their own, electrical connections wiring diagrams Ford Focus models, are included in separate sections of this repair manual.

These manuals will be a reliable help and a good companion to all those who already own a Ford Focus , or want to buy this car, all managers and owners who see one of their main tasks in improving the skills of their employees, mechanics and technicians of service stations, employees of the centers auto repair, numerous car services on the roads, as well as other technical professionals engaged in diagnostic and repair operations for passenger cars.

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